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#15372 From: "oldstudentmsgt" <wmrmeyers@...>
Date: Sun Jan 1, 2012 8:04 am
Subject: Re: Make magazine project
oldstudentmsgt
Send Email Send Email
 
Ian & David, I'm going to drop a couple of my own $.02 in here.

Ian, if you mean precision is required to do anything, you're just flatly wrong.
Watt's steam engine had a 1/8" gap between the piston and cylinder walls. It
still worked! Precision is relative to what you need. For his purposes, that was
adequate precision. His engines were not particularly efficient, but they
changed the world.

As for flaws in the manufacture of machines of concrete, they do exist, but the
method IS proven to work. Personally, I'd have a hard time waiting for the
concrete to cure properly, but that is a personal failing. When you need a
machine in a hurry, Cast Iron is NOT the way to go. Unless you don't mind having
to recut surfaces as the metal stress relieves itself over a year or so. I
suspect that the reason there are no surviving examples of the concrete machines
is not that they wore out quickly, but that they were demolished after the war
to make way for more conventional tools that were easier to relocate.

Joe V. Romig wrote quite a bit about making tools using concrete for home
workshops, and also many little hints and tips for both professional machinists
and hobbyists that were published in Pop Mechanics & Pop Sci, as well as
Machinery.

As for how long it takes to learn to work a machine tool, I took a high school
class in machine shop my senior year. I wasn't producing "precision" parts, but
I was making functional tools. It was a one-semester course. I've since bought
one of the little Chinese lathes David mentioned, and with less than 10  hours
of work on it, I've started producing reasonable work. I'm also doing many of
the modifications needed to make it less of kit, and more of a lathe.

I had my first experience with a wood lathe a couple of years ago at the local
Medieval Faire. Gentlman had a spring-pole lathe set up, and was using an axe to
point the ends of sticks to mount in the "turns" that were carved into the
stocks of the lathe. It took me less than 30 minutes playing with the thing to
start getting cylindrical work from it. Hand-held tool, no carriage or
cross-slide.

And as David has noted, survival is a very good motivator. Water pumps and
automobiles don't require micron tolerances. Nor do firearms, cartridges for
them, meat grinders, air compressors, wind mills, nor many other objects and
machines that can make life easier.

I'm not an engineer, and my degree is in secondary education, but I've been a
hobbyist metalworker for over 4 decades. I've researched and practiced old
metalworking techniques, mostly for jewelry and weapons/armor. After making the
armor, I wore it, and fought in it. Rattan swords, rather than edged steel, but
blunt-force trauma will kill you just as dead as a sharp edge. I've also been an
auto and aircraft mechanic, photographer, and electronics technician, so I'm
familar with precision equipment. It can take decades to become a master, but
basic competence can be developed within weeks or months with just a little
motivation and some instruction. I've not used my limited machining skills since
1973, but I was able to fix pumps and such with hand-tools. ANY sort of lathe or
milling machine would have simply made it easier. And I'm used to improvising
tools. You might be surprised what people who work with their hands can do given
machinery.

Now, would I go the route that Pat and the gang have taken? No, probably not. I
say that because I didn't go that route, although I've considered it, and helped
with some ideas and suggestions, as I have followed along. I've had a drill
press of one sort or another for quite a long time. I'm a rough carpenter, but
it wouldn't be all that hard to make a wooden lathe, particularly if dimensioned
lumber was available, or I had the means to make it. A decent knife and
sharpening stone would be enough to start, if necessary, but a saw or two, and a
plane would make it easier. As I mentioned, I got the little metalcutting lathe.
It was less than $400. Of course, that is more than a year's wages in some
countries.

Might I make a suggestion? If you don't think the MMLathe will work, make some
suggestions that you think will. I don't think it will be a great machine, but
I'd rather have it than a wooden lathe. Lathes have been around for thousands of
years. It's only been in the past 150 years or so that precision has had any
meaning at all.

and in the meantime, have a happy and successful New Year!

Bill in OKC
William R. Meyers, MSgt, USAF(Ret.)



--- In multimachine@yahoogroups.com, "David G. LeVine" <dlevine@...> wrote:
>
> On 12/30/2011 08:20 PM, Ian Newman wrote:
> > Building a machine.
> > I would not attempt to build a machine - I believe (as I have stated
> > in a number of previous posts) that the process of construction is
> > fundamentally flawed and is not an appropriate method of addressing
> > the task of creating a machine from "first principles".
>
> Based on that premise, this discussion should not go forward, as it is
> moot.  For purposes of discussion, let us assume the premise is wrong.
>
> > I am a lecturer at a university in the UK and also at a college where
> > I teach engineering apprentices.  I have discussed the building of a
> > machine with the institutions that I work at but there are so many
> > fundamental flaws in the processes concerned that neither the college
> > or the university would consider attempting to build a machine on the
> > principles outlined in the instructions.
>
> Again, you are correct, IF the design is fundamentally flawed, you are
> right.
>
> > I stand by my original comment that it is irresponsible to promote a
> > design without evidence that the process is sound - I can't build one,
> > you can't build one, Pat can't build one and yet you suggest that
> > people in the third world should invest time money and resources into
> > creating a machine based on untested ideas.
>
> Again, my response to the first paragraph shows agreement with you.
>
> > Regarding your second point - at no time have I suggested that the
> > design is "sub-optimal" - as far as I'm concerned, if the design
> > works, it is good.  If it is optimal - that is a bonus.
>
> If a design puts the operator at risk of injury, IMHO it is
> sub-optimal.  I refrained from saying that it is so flawed as to be
> unusable, since I do not believe that to be true.  Here is where we
> disagree -- how usable is the design?  I believe it has utility, you do
> not believe it will work.  I have seen designs which work poorly, but
> well enough to get the job done.  This is an example of that design
> school.  It surely is not a Hardinge or a Monarch, it is closer to a
> Craftsman or worse, but it will work.
>
> > Regarding your paragraphs three and four - I agree entirely.
> >
> > Regarding paragraph five, you have chosen two specific examples. Both
> > of these examples are time critical and require competent machinists -
> > I'm not sure what point you are trying to make.  there are four
> > possible scenarios:
> >
> > A skilled machinist with a precision machine.
> > A skilled machinist with no accurate machine tools.
> > An inexperienced machinist with a precision machine.
> > An inexperienced machinist with no accurate machine tools.
> >
> > The initial premise is that an accurate machine tool is not available
> > - that rules out option one and three.
> >
> > Any skilled machinist can produce accurate work on any machine given
> > appropriate accessories - but we are assuming that there is no skilled
> > operatives available.
> >
> > That leaves option four - do you seriously believe that an unskilled
> > operator can build a machine and master the appropriate skills to
> > create precission parts in a short time-scale?  I do not think that
> > this is a reasonable proposition.
>
> Aha, but we are not discussing precision parts, but marginally good
> parts.  An inexperiences operator using a barely functional tool can
> often make a good enough part to keep things going until precision parts
> arrive.  If the tractor clutch chatters and works until the new flywheel
> and pressure plate arrive, but the harvest is saved, what is the real
> effect?  The real effect is that the village is able to survive.  If the
> water pump vibrates and is less efficient, it is still better than none.
>
> I think you miss the point:  The Multimachine is not and can never
> become a CNC VMC, it isn't good enough.  It is barely enough machine to
> keep you going while the parts are coming.  This is akin to the Seig
> Oriental lathes, out of the box they don't work well, but they can be
> made to do good work.  A Multimachine can do poor, jackleg work, but
> that is a better option that sitting down and dying.  The Multimachine
> will NEVER be a replacement for a good toolroom lathe, it will be a tool
> to keep you going while the parts (which are 3 months away) start their
> travels to you.
>
> A smoothbore, black powder shotgun made of pipe will NEVER be able to
> win in a combat shooting contest, but if it allows you to keep food on
> the table, there is no Donner Pass scenario to worry about.  The
> Multimachine is not a Benelli, it is a hunk of pipe on a big stick,
> clearly sub-optimal, but maybe functional enough to keep you going.
>
> Dave  8{)
>
> --
> /"Political Correctness is a doctrine, fostered by a delusional,
> illogical minority and rabidly promoted by an unscrupulous mainstream
> media, which holds forth the proposition that it is entirely possible to
> pick up a turd by the clean end."/
> (quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)
>
> NOTE TO ALL:
>
>
> When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for
> all recipients. Please "delete" or "highlight & cut" any forwarding
> history which includes my email address! It is a courtesy to me and
> others who may not wish to have their email addresses sent all over the
> world! Erasing the history helps prevent Spammers from mining addresses
> and viruses from being propagated.
>
> THANK YOU!
>

#15373 From: "costasv" <cvgoodphones317@...>
Date: Sun Jan 1, 2012 2:35 pm
Subject: Re: very cool apparently homemade German lathe
cvlac
Send Email Send Email
 
use google translate!
It is not a home made lathe, and he sells only to Germany!
(30-40KG )

--- In multimachine@yahoogroups.com, Chris M <chrism3667@...> wrote:
>
> I don't read German, but I'm working on it.
>
> Can't swear this is a homemade lathe, but it sure looks like it:
>
>
http://www.ebay.de/itm/Kleine-Drehbank-Drehmaschine-Gut-alt-Massiv-m-Forkardt-F8\
0-Dreibackenfutter-/220920133859?pt=Industriemaschinen&hash=item336fddb8e3
>
> check it out!
>

#15374 From: "costasv" <cvgoodphones317@...>
Date: Sun Jan 1, 2012 2:38 pm
Subject: Re: Happy New Year from Korea
cvlac
Send Email Send Email
 
Happy new year to you too Dennis from Rodos island Greece.
Costas

--- In multimachine@yahoogroups.com, DennisF MacIntyre <a1g2r3i@...> wrote:
>
> To all addressed above & Families                       2012/01/01  00:18 KT  
>    As I am presently located In Junju, South Korea and at 00:01 hrs have been
watching the ringing of the Seoul Gong on TV ringing in the New Year; I am
wishing most of you still living and experiencing yesterday a Happy New Year
> keep smiling
> dennis mac
>

#15375 From: "Ted" <bellteda@...>
Date: Mon Jan 2, 2012 3:05 pm
Subject: Re-use 3-phase Motors?
bellteda
Send Email Send Email
 
I have two large motors (about 2+ HP) that were discarded by my gym.  They seem
to be in good shape, so I'm not sure why they were replaced.  However, they are
3-phase, 230V motors and I don't have the controller electronics.  I have the
service manual for the treadmills these motors were used on and I see the
controller converted single phase, 120VAC power to 3-phase, 230V.  The motors
are Emerson Model J63WZBFP-120 and per the nameplate: RPM 1725 (but I believe
the controller provided variable speed for the treadmill), 3Φ, 230V, 9.2A. 
Does anyone have any ideas for simply (and cheaply) checking out these motors
(with 1-phase, 120VAC power) and then potentially using them to run a grinder or
other tool?
thanks,
Ted

#15376 From: BRIAN GLACKIN <glackin.brian@...>
Date: Mon Jan 2, 2012 5:10 pm
Subject: Re: Re-use 3-phase Motors?
beglackin
Send Email Send Email
 
THere are tons of blogs, forum and threads discussing the conversion of treadmill motors to run all kinds of shop tools.  I did a quick google search and pulled this one hit as an example.

http://www.garagejournal.com/forum/showthread.php?t=12817

You can also check out you-tube for a variety of videos on reusing these motors.

I have a donor motor in the basement awaiting a project (and time).

Brian


On Mon, Jan 2, 2012 at 10:05 AM, Ted <bellteda@...> wrote:
 

I have two large motors (about 2+ HP) that were discarded by my gym. They seem to be in good shape, so I'm not sure why they were replaced. However, they are 3-phase, 230V motors and I don't have the controller electronics. I have the service manual for the treadmills these motors were used on and I see the controller converted single phase, 120VAC power to 3-phase, 230V. The motors are Emerson Model J63WZBFP-120 and per the nameplate: RPM 1725 (but I believe the controller provided variable speed for the treadmill), 3&#934;, 230V, 9.2A. Does anyone have any ideas for simply (and cheaply) checking out these motors (with 1-phase, 120VAC power) and then potentially using them to run a grinder or other tool?
thanks,
Ted



#15377 From: "David G. LeVine" <dlevine@...>
Date: Mon Jan 2, 2012 5:38 pm
Subject: Re: Re-use 3-phase Motors?
sirdave144
Send Email Send Email
 
On 01/02/2012 10:05 AM, Ted wrote:
I have two large motors (about 2+ HP) that were discarded by my gym. They seem to be in good shape, so I'm not sure why they were replaced. However, they are 3-phase, 230V motors and I don't have the controller electronics. I have the service manual for the treadmills these motors were used on and I see the controller converted single phase, 120VAC power to 3-phase, 230V. The motors are Emerson Model J63WZBFP-120 and per the nameplate: RPM 1725 (but I believe the controller provided variable speed for the treadmill), 3&#934;, 230V, 9.2A. Does anyone have any ideas for simply (and cheaply) checking out these motors (with 1-phase, 120VAC power) and then potentially using them to run a grinder or other tool?
thanks,
Ted 

On the treadmill, they were probably set up with a VFD (Variable Frequency Drive), a device which converts single phase to 3 phase and changes frequency.  These are not cheap!  They start at $100, cost over $170 for 2 HP (see http://www.automationdirect.com/adc/Overview/Catalog/Drives/GS1_(120_-z-_230_VAC_V-z-Hz_Control) for one source) and may need "reactors" (another $60.00) to make them work well with your motors.

Another solution is a "Static Phase Converter" which can cost 1/3 to 1/2 of the motor nameplate horsepower, and "rotary" converters which use either a bigger 3 phase motor or a single phase motor coupled to AC power and a 3 phase generator.  These can be cheaper, but also can be inefficient.

See http://en.wikipedia.org/wiki/Phase_converter for a discussion.

Many home brew versions  which use "existing" technology, but none are free.  See http://www.metalwebnews.com/howto/ph-conv/ph-conv.html and http://www.metalwebnews.com/howto/ph-conv/fig1.html for one discussion of "how to" do it.  See http://www.chudov.com/projects/Phase-Converter/ for another.

Figure about $50 for one to run your motors.  Look at http://www.chudov.com/projects/Phase-Converter/ for one example and http://www.lindsaybks.com/index.html for a good source of information (Lindsay Books, source of Gingery books, etc.)

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!

#15378 From: Pat Delany <rigmatch@...>
Date: Mon Jan 2, 2012 5:53 pm
Subject: Re: Re-use 3-phase Motors?
rigmatch
Send Email Send Email
 
Great job!!
Thanks again and again Dave.

I'm still working on the Make post. The software is not written to make it easy to list alternative methods of doing things which is what a machine built form scrap really needs.

Pat


From: David G. LeVine <dlevine@...>
To: multimachine@yahoogroups.com
Sent: Monday, January 2, 2012 11:38 AM
Subject: Re: [multimachine] Re-use 3-phase Motors?

 
On 01/02/2012 10:05 AM, Ted wrote:
I have two large motors (about 2+ HP) that were discarded by my gym.  They seem to be in good shape, so I'm not sure why they were replaced.  However, they are 3-phase, 230V motors and I don't have the controller electronics.  I have the service manual for the treadmills these motors were used on and I see the controller converted single phase, 120VAC power to 3-phase, 230V.  The motors are Emerson Model J63WZBFP-120 and per the nameplate: RPM 1725 (but I believe the controller provided variable speed for the treadmill), 3&#934;, 230V, 9.2A.  Does anyone have any ideas for simply (and cheaply) checking out these motors (with 1-phase, 120VAC power) and then potentially using them to run a grinder or other tool?
thanks,
Ted 

On the treadmill, they were probably set up with a VFD (Variable Frequency Drive), a device which converts single phase to 3 phase and changes frequency.  These are not cheap!  They start at $100, cost over $170 for 2 HP (see http://www.automationdirect.com/adc/Overview/Catalog/Drives/GS1_%28120_-z-_230_VAC_V-z-Hz_Control%29 for one source) and may need "reactors" (another $60.00) to make them work well with your motors.

Another solution is a "Static Phase Converter" which can cost 1/3 to 1/2 of the motor nameplate horsepower, and "rotary" converters which use either a bigger 3 phase motor or a single phase motor coupled to AC power and a 3 phase generator.  These can be cheaper, but also can be inefficient.

See http://en.wikipedia.org/wiki/Phase_converter for a discussion.

Many home brew versions  which use "existing" technology, but none are free.  See http://www.metalwebnews.com/howto/ph-conv/ph-conv.html and http://www.metalwebnews.com/howto/ph-conv/fig1.html for one discussion of "how to" do it.  See http://www.chudov.com/projects/Phase-Converter/ for another.

Figure about $50 for one to run your motors.  Look at http://www.chudov.com/projects/Phase-Converter/ for one example and http://www.lindsaybks.com/index.html for a good source of information (Lindsay Books, source of Gingery books, etc.)

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!



#15379 From: drpshops@...
Date: Tue Jan 3, 2012 10:59 pm
Subject: Re: Make magazine project
drpshops
Send Email Send Email
 
Hi Group
I have looked at the drawing for the lathe,
  The concrete might be fine for ia machine.
  The big problem is getting the parts in alinement.
  The are too many ways to mess up with it.

  In a 3 axis machine there is 6 directions of motions.

  Look at each part and see how much machineing is needed for each
  part.
  Does the builder have any machine to do this?

There seems to me to be a lot of unknowns to building this lathe.
  For a unskilled builder it seem a hard job to do.

  Keith

--- In multimachine@yahoogroups.com, "David G. LeVine" <dlevine@...> wrote:
>
> On 12/29/2011 04:21 PM, Ian Newman wrote:
> > Hi,
> >
> > I'm still concerned that this process has never been used to produce a
> > working machine.  All the methods presented are just "bright ideas"
> > that may make sense individually, but may not work in reality when
> > combined in the way described in the text.
> >
> > Before publishing and releasing this document to a wider audience I
> > think it is essential that prototype working machines are built and
> > tested.  Especially as the text implies that the processes are well
> > established and proven technology.
> >
> > Ian.
>
> Ian,
>
> What you suggest may be true, can you provide the resources to build
> one?  I cannot and, it appears, Pat can not.
>
> You are correct, there are a lot of places where the design is
> sub-optimal, e.g. the handwheel between the ways is incredibly dangerous
> to someone wearing loose fitting clothing.  This is why the bicycle
> chain is discussed, another approach is to use automotive differential
> gears to turn the nuts and run a shaft to the apron.
>
> Yet another issue is that the machine will wear out quickly, Yeomans'
> design was done to make shells during a war, and it works well.
> However, a war should last only a few years, few (if any) Yeomans design
> lathes survive, many WWII South Bend lathes are still in use today, as
> are Monarchs, etc.  Good CI (Cast Iron) lathes take years to build (from
> the raw castings to finished product.)  Yeomans' design took months.
> While the Yeomans' design lathes generally can hold a few thousandths
> with a good machinist, good CI lathes are better than 1/10 of that error.
>
> In a war good enough is often more desirable, since making perfect stuff
> takes so long your opponent wins.
>
> This is an example of a tool which allows someone to win at survival,
> when the village water pump fails and needs repair before the village
> dies of dehydration, or to repair the tractor during harvest, rather
> than waiting for parts for a month or two while the harvest rots.
>
> Dave  8{)
>
> --
> /"Political Correctness is a doctrine, fostered by a delusional,
> illogical minority and rabidly promoted by an unscrupulous mainstream
> media, which holds forth the proposition that it is entirely possible to
> pick up a turd by the clean end."/
> (quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)
>
> NOTE TO ALL:
>
>
> When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for
> all recipients. Please "delete" or "highlight & cut" any forwarding
> history which includes my email address! It is a courtesy to me and
> others who may not wish to have their email addresses sent all over the
> world! Erasing the history helps prevent Spammers from mining addresses
> and viruses from being propagated.
>
> THANK YOU!
>

#15380 From: "costasv" <cvgoodphones317@...>
Date: Wed Jan 4, 2012 6:27 am
Subject: Re: Make magazine project
cvlac
Send Email Send Email
 
Hi all
Yesterady   some colleagues of mine told me that there are some kind of
resine-type concrete that is very strong, is not srinking at all.They cost
something like 30 euro a bag of 25 Kg and you can add inside gravels to make
concrete.
Maybe we must seriuselly consider this mterial insteed of epoxy granite that is
much highly priced.
Yes, you have right, making this 'ways alignment' could be very difficult for an
unskilled builder but if someone try to build one, a precise 'how-to' can be
writen that could be a detailed alignment instruction for futures builders.
Costas


--- In multimachine@yahoogroups.com, drpshops@... wrote:
>
> Hi Group
> I have looked at the drawing for the lathe,
>  The concrete might be fine for ia machine.
>  The big problem is getting the parts in alinement.
>  The are too many ways to mess up with it.
>
>  In a 3 axis machine there is 6 directions of motions.
>
>  Look at each part and see how much machineing is needed for each
>  part.
>  Does the builder have any machine to do this?
>
> There seems to me to be a lot of unknowns to building this lathe.
>  For a unskilled builder it seem a hard job to do.
>
>  Keith
>
> --- In multimachine@yahoogroups.com, "David G. LeVine" <dlevine@> wrote:
> >
> > On 12/29/2011 04:21 PM, Ian Newman wrote:
> > > Hi,
> > >
> > > I'm still concerned that this process has never been used to produce a
> > > working machine.  All the methods presented are just "bright ideas"
> > > that may make sense individually, but may not work in reality when
> > > combined in the way described in the text.
> > >
> > > Before publishing and releasing this document to a wider audience I
> > > think it is essential that prototype working machines are built and
> > > tested.  Especially as the text implies that the processes are well
> > > established and proven technology.
> > >
> > > Ian.
> >
> > Ian,
> >
> > What you suggest may be true, can you provide the resources to build
> > one?  I cannot and, it appears, Pat can not.
> >
> > You are correct, there are a lot of places where the design is
> > sub-optimal, e.g. the handwheel between the ways is incredibly dangerous
> > to someone wearing loose fitting clothing.  This is why the bicycle
> > chain is discussed, another approach is to use automotive differential
> > gears to turn the nuts and run a shaft to the apron.
> >
> > Yet another issue is that the machine will wear out quickly, Yeomans'
> > design was done to make shells during a war, and it works well.
> > However, a war should last only a few years, few (if any) Yeomans design
> > lathes survive, many WWII South Bend lathes are still in use today, as
> > are Monarchs, etc.  Good CI (Cast Iron) lathes take years to build (from
> > the raw castings to finished product.)  Yeomans' design took months.
> > While the Yeomans' design lathes generally can hold a few thousandths
> > with a good machinist, good CI lathes are better than 1/10 of that error.
> >
> > In a war good enough is often more desirable, since making perfect stuff
> > takes so long your opponent wins.
> >
> > This is an example of a tool which allows someone to win at survival,
> > when the village water pump fails and needs repair before the village
> > dies of dehydration, or to repair the tractor during harvest, rather
> > than waiting for parts for a month or two while the harvest rots.
> >
> > Dave  8{)
> >
> > --
> > /"Political Correctness is a doctrine, fostered by a delusional,
> > illogical minority and rabidly promoted by an unscrupulous mainstream
> > media, which holds forth the proposition that it is entirely possible to
> > pick up a turd by the clean end."/
> > (quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)
> >
> > NOTE TO ALL:
> >
> >
> > When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for
> > all recipients. Please "delete" or "highlight & cut" any forwarding
> > history which includes my email address! It is a courtesy to me and
> > others who may not wish to have their email addresses sent all over the
> > world! Erasing the history helps prevent Spammers from mining addresses
> > and viruses from being propagated.
> >
> > THANK YOU!
> >
>

#15381 From: Pat Delany <rigmatch@...>
Date: Wed Jan 4, 2012 2:35 pm
Subject: Re: Re: Make magazine project/alignment
rigmatch
Send Email Send Email
 
Ease of alignment has always been the main consideration.

A carefully held spacer can be used to set the distance between the ways.
A piece of float glass plate can be used to make the ways in plane.
A ball bearing on the plate glass can make the level enough for this use.
Firmly clamping the carriage shoes to the ways before pouring the carriage concrete will align the carriage with the ways.
A dial indicator on the left, right and center of the carriage can be used to align the spindle.
A dial indicator on the spindle can be used to align the cross slide.
A MT drill bit held in the spindle can be used to align the MT socket in the tailstock.

Very simple but it took many months for me to figure out!
A $68 machinist level will make everything much easier.

Pat


From: costasv <cvgoodphones317@...>
To: multimachine@yahoogroups.com
Sent: Wednesday, January 4, 2012 12:27 AM
Subject: [multimachine] Re: Make magazine project

 
Hi all
Yesterady some colleagues of mine told me that there are some kind of resine-type concrete that is very strong, is not srinking at all.They cost something like 30 euro a bag of 25 Kg and you can add inside gravels to make concrete.
Maybe we must seriuselly consider this mterial insteed of epoxy granite that is much highly priced.
Yes, you have right, making this 'ways alignment' could be very difficult for an unskilled builder but if someone try to build one, a precise 'how-to' can be writen that could be a detailed alignment instruction for futures builders.
Costas

--- In multimachine@yahoogroups.com, drpshops@... wrote:
>
> Hi Group
> I have looked at the drawing for the lathe,
> The concrete might be fine for ia machine.
> The big problem is getting the parts in alinement.
> The are too many ways to mess up with it.
>
> In a 3 axis machine there is 6 directions of motions.
>
> Look at each part and see how much machineing is needed for each
> part.
> Does the builder have any machine to do this?
>
> There seems to me to be a lot of unknowns to building this lathe.
> For a unskilled builder it seem a hard job to do.
>
> Keith
>
> --- In multimachine@yahoogroups.com, "David G. LeVine" <dlevine@> wrote:
> >
> > On 12/29/2011 04:21 PM, Ian Newman wrote:
> > > Hi,
> > >
> > > I'm still concerned that this process has never been used to produce a
> > > working machine. All the methods presented are just "bright ideas"
> > > that may make sense individually, but may not work in reality when
> > > combined in the way described in the text.
> > >
> > > Before publishing and releasing this document to a wider audience I
> > > think it is essential that prototype working machines are built and
> > > tested. Especially as the text implies that the processes are well
> > > established and proven technology.
> > >
> > > Ian.
> >
> > Ian,
> >
> > What you suggest may be true, can you provide the resources to build
> > one? I cannot and, it appears, Pat can not.
> >
> > You are correct, there are a lot of places where the design is
> > sub-optimal, e.g. the handwheel between the ways is incredibly dangerous
> > to someone wearing loose fitting clothing. This is why the bicycle
> > chain is discussed, another approach is to use automotive differential
> > gears to turn the nuts and run a shaft to the apron.
> >
> > Yet another issue is that the machine will wear out quickly, Yeomans'
> > design was done to make shells during a war, and it works well.
> > However, a war should last only a few years, few (if any) Yeomans design
> > lathes survive, many WWII South Bend lathes are still in use today, as
> > are Monarchs, etc. Good CI (Cast Iron) lathes take years to build (from
> > the raw castings to finished product.) Yeomans' design took months.
> > While the Yeomans' design lathes generally can hold a few thousandths
> > with a good machinist, good CI lathes are better than 1/10 of that error.
> >
> > In a war good enough is often more desirable, since making perfect stuff
> > takes so long your opponent wins.
> >
> > This is an example of a tool which allows someone to win at survival,
> > when the village water pump fails and needs repair before the village
> > dies of dehydration, or to repair the tractor during harvest, rather
> > than waiting for parts for a month or two while the harvest rots.
> >
> > Dave 8{)
> >
> > --
> > /"Political Correctness is a doctrine, fostered by a delusional,
> > illogical minority and rabidly promoted by an unscrupulous mainstream
> > media, which holds forth the proposition that it is entirely possible to
> > pick up a turd by the clean end."/
> > (quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)
> >
> > NOTE TO ALL:
> >
> >
> > When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for
> > all recipients. Please "delete" or "highlight & cut" any forwarding
> > history which includes my email address! It is a courtesy to me and
> > others who may not wish to have their email addresses sent all over the
> > world! Erasing the history helps prevent Spammers from mining addresses
> > and viruses from being propagated.
> >
> > THANK YOU!
> >
>




#15382 From: 7by2@sbcglobal.net
Date: Wed Jan 4, 2012 6:57 pm
Subject: Re: Re-use 3-phase Motors?
7by2...
 
I have used and made a few rotary converters in the past using single phase
220V. The US Farm Bureau (or other agency) used to publish a pamphlet on making
them.
Some general notes:
You can start the converter with a rope; just start it spinning and it will run.
The direction the converter turns determine the direction of the driven motor(s)
The converter motor does not have to be a "good" motor to do the converting.
The converter nameplate rating must be the same or higher than the driven motor.
You can run multiple motors with one converter as long as each is the same or
smaller than the converter.

That's all I can think of for now - the pages referenced in other posts seem to
have all the info you would need: a lot easier than when I was doing this in the
late 60's! Bless the internet.

#15383 From: "Ronald Hongsermeier" <rwhongser@...>
Date: Thu Jan 5, 2012 4:32 am
Subject: Re: Re: very cool apparently homemade German lathe
ronald.hongs...
Send Email Send Email
 
dear friends,
it is used.
appears to be from an industrial production setting.
is defective
should be thought of as parts horse.
and sold.
regards,
ron
w
h



Von: costasv <cvgoodphones317@...>
Gesendet: Jan 1, 2012 3:35:18 PM
An: multimachine@yahoogroups.com
Betreff: [multimachine] Re: very cool apparently homemade German lathe

 

use google translate!
It is not a home made lathe, and he sells only to Germany!
(30-40KG )

--- In multimachine@yahoogroups.com, Chris M <chrism3667@...> wrote:
>
> I don't read German, but I'm working on it.
>
> Can't swear this is a homemade lathe, but it sure looks like it:
>
> http://www.ebay.de/itm/Kleine-Drehbank-Drehmaschine-Gut-alt-Massiv-m-Forkardt-F80-Dreibackenfutter-/220920133859?pt=Industriemaschinen&hash=item336fddb8e3
>
> check it out!
>
 


#15384 From: "costasv" <cvgoodphones317@...>
Date: Thu Jan 5, 2012 3:05 pm
Subject: round ways lathe
cvlac
Send Email Send Email
 
Hi
Thi is an other round ways old lathe:
   http://tiny.cc/6q0ts
Seems that it was common practice construction style in light-way lathes.And
these ways are not too large!
Costas

#15385 From: Pat Delany <rigmatch@...>
Date: Thu Jan 5, 2012 4:02 pm
Subject: Re: round ways lathe
rigmatch
Send Email Send Email
 
Hi Costas 
Unsupported round ways are a terrible idea (I think). Supported ways are a different thing altogether because you get a lathe bed that can be turned true on a lathe (or ground round) and can still be straight and rigid. Alignment problems are not as serious as they are made out to be also!

Pat


From: costasv <cvgoodphones317@...>
To: multimachine@yahoogroups.com
Sent: Thursday, January 5, 2012 9:05 AM
Subject: [multimachine] round ways lathe

 
Hi
Thi is an other round ways old lathe:
http://tiny.cc/6q0ts
Seems that it was common practice construction style in light-way lathes.And these ways are not too large!
Costas




#15386 From: "David G. LeVine" <dlevine@...>
Date: Thu Jan 5, 2012 5:22 pm
Subject: Re: round ways lathe
sirdave144
Send Email Send Email
 
On 01/05/2012 11:02 AM, Pat Delany wrote:
Unsupported round ways are a terrible idea (I think). Supported ways are a different thing altogether because you get a lathe bed that can be turned true on a lathe (or ground round) and can still be straight and rigid. Alignment problems are not as serious as they are made out to be also!

Actually, they aren't, but they must be massive and will flex and ring if not massive enough.  Supported round ways have two HUGE advantages:  They can be made more inexpensively and they can be replaced. 

The ideal way would be something like chromed/hardened 1045 TGP or 1045/1050 induction hardened chromed hydraulic cylinder ram stock based heavy tubing.  Fill the tubing with dampening media (E/G or non-shrink grout) so it doesn't ring, put a tension rod down the center and support with a grouted pedestal. 

How big?  I don't know, but clearly not small, probably something like two 2.5" with a 0.375" wall and a 1/2" threaded rod down the middle for a 1-2 foot bed length.

Lots of work?  For sure!  Better than CI ways?  Probably.  Expensive?  Hell yes!

Lesser ways will work, but will not be as good.  CI ways will work but will not be as good.  A Yeomans' style lathe made with E/G instead of concrete could compete with most current technology lathes, and would be much faster to build, BUT would be no cheaper.  Living with a 0.010" accuracy lathe in a third world country is still a BIG step up from hand tools, but it is not going to replace a big VMC/HMC/toolroom lathe, IMHO. 

Ever price a new 11" Hardinge HLV?  Do so and you will see why this is such a big winner.  I bet 4 dozen Yeomans' style lathes can be built for less than one of those new price, and that is with all new parts and a VFD!

Pricing idea, make a spreadsheet for all the parts and price out the total lathe. 

Pat:  Do you want me to start on a spreadsheet?  I probably don't know all the parts, but it is not difficult to expand a basic template once it exists...

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!

#15387 From: multimachine@yahoogroups.com
Date: Thu Jan 5, 2012 7:22 pm
Subject: New file uploaded to multimachine
multimachine@yahoogroups.com
Send Email Send Email
 
Hello,

This email message is a notification to let you know that
a file has been uploaded to the Files area of the multimachine
group.

   File        : /MM cost computations/MM cost.xls
   Uploaded by : sirdave144 <dlevine@...>
   Description : A template for figuring out the MM costs and parts requirements

You can access this file at the URL:
http://groups.yahoo.com/group/multimachine/files/MM%20cost%20computations/MM%20c\
ost.xls

To learn more about file sharing for your group, please visit:
http://help.yahoo.com/l/us/yahoo/groups/original/members/web/index.html
Regards,

sirdave144 <dlevine@...>

#15388 From: Chris M <chrism3667@...>
Date: Thu Jan 5, 2012 7:44 pm
Subject: Re: round ways lathe
chrism3667
Send Email Send Email
 
for smaller machines the round ways (better to have one beefy round bar IMHO) aren't too bad. The Unimat had other problems. That lathe looks to be at least a 9" swing. I'd go up to say 6" (the round bed Drummonds may have been 7" or 8" though). Very light is the word. But why bother, a flat bar will do even better. If you can't put in the extra effort to get flat stock, your results will suffer I feel. Most watch and clock lathes used round beds, but that's a different animal altogether. They take the lightest cuts, and the compound (not saddle/carriage/crosslide) is simply bolted in place. Most machinists who work on screwcutting or engine lathes are frustrated by the depths of cut capable by watch and clock lathes. But they were designed for calculated, finishing work. Right tool for the job.


From: costasv <cvgoodphones317@...>
To: multimachine@yahoogroups.com
Sent: Thursday, January 5, 2012 10:05 AM
Subject: [multimachine] round ways lathe

 
Hi
Thi is an other round ways old lathe:
http://tiny.cc/6q0ts
Seems that it was common practice construction style in light-way lathes.And these ways are not too large!
Costas




#15389 From: Pat Delany <rigmatch@...>
Date: Thu Jan 5, 2012 8:05 pm
Subject: Re: round ways lathe
rigmatch
Send Email Send Email
 
I suggest you read about the original Yeomans design. The projectiles had a finished weight of over 3200 pounds and his round ways were only supported in the middle. Great accuracy was necessary because the shells were fired from far away and the trenches were fairly close together.
Deep cuts must have been possible because slow production would not have produced the millions of shells that were fired in some battles.
The original Yeomans patent showed no center support but I assume one was soon found necessary because his production machines had them.

Pat


From: Chris M <chrism3667@...>
To: "multimachine@yahoogroups.com" <multimachine@yahoogroups.com>
Sent: Thursday, January 5, 2012 1:44 PM
Subject: Re: [multimachine] round ways lathe

 
for smaller machines the round ways (better to have one beefy round bar IMHO) aren't too bad. The Unimat had other problems. That lathe looks to be at least a 9" swing. I'd go up to say 6" (the round bed Drummonds may have been 7" or 8" though). Very light is the word. But why bother, a flat bar will do even better. If you can't put in the extra effort to get flat stock, your results will suffer I feel. Most watch and clock lathes used round beds, but that's a different animal altogether. They take the lightest cuts, and the compound (not saddle/carriage/crosslide) is simply bolted in place. Most machinists who work on screwcutting or engine lathes are frustrated by the depths of cut capable by watch and clock lathes. But they were designed for calculated, finishing work. Right tool for the job.


From: costasv <cvgoodphones317@...>
To: multimachine@yahoogroups.com
Sent: Thursday, January 5, 2012 10:05 AM
Subject: [multimachine] round ways lathe

 
Hi
Thi is an other round ways old lathe:
http://tiny.cc/6q0ts
Seems that it was common practice construction style in light-way lathes.And these ways are not too large!
Costas






#15390 From: Pat Delany <rigmatch@...>
Date: Thu Jan 5, 2012 8:13 pm
Subject: Re: round ways lathe
rigmatch
Send Email Send Email
 
Dave
A spread sheet about materials and prices would be wonderful.
I don't know how to answer questions about costs since used stuff prices depend on where you are and who you know.

Pat


From: David G. LeVine <dlevine@...>
To: multimachine@yahoogroups.com
Sent: Thursday, January 5, 2012 11:22 AM
Subject: Re: [multimachine] round ways lathe

 
On 01/05/2012 11:02 AM, Pat Delany wrote:
Unsupported round ways are a terrible idea (I think). Supported ways are a different thing altogether because you get a lathe bed that can be turned true on a lathe (or ground round) and can still be straight and rigid. Alignment problems are not as serious as they are made out to be also!

Actually, they aren't, but they must be massive and will flex and ring if not massive enough.  Supported round ways have two HUGE advantages:  They can be made more inexpensively and they can be replaced. 

The ideal way would be something like chromed/hardened 1045 TGP or 1045/1050 induction hardened chromed hydraulic cylinder ram stock based heavy tubing.  Fill the tubing with dampening media (E/G or non-shrink grout) so it doesn't ring, put a tension rod down the center and support with a grouted pedestal. 

How big?  I don't know, but clearly not small, probably something like two 2.5" with a 0.375" wall and a 1/2" threaded rod down the middle for a 1-2 foot bed length.

Lots of work?  For sure!  Better than CI ways?  Probably.  Expensive?  Hell yes!

Lesser ways will work, but will not be as good.  CI ways will work but will not be as good.  A Yeomans' style lathe made with E/G instead of concrete could compete with most current technology lathes, and would be much faster to build, BUT would be no cheaper.  Living with a 0.010" accuracy lathe in a third world country is still a BIG step up from hand tools, but it is not going to replace a big VMC/HMC/toolroom lathe, IMHO. 

Ever price a new 11" Hardinge HLV?  Do so and you will see why this is such a big winner.  I bet 4 dozen Yeomans' style lathes can be built for less than one of those new price, and that is with all new parts and a VFD!

Pricing idea, make a spreadsheet for all the parts and price out the total lathe. 

Pat:  Do you want me to start on a spreadsheet?  I probably don't know all the parts, but it is not difficult to expand a basic template once it exists...

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!



#15391 From: Chris M <chrism3667@...>
Date: Thu Jan 5, 2012 8:24 pm
Subject: Re: round ways lathe
chrism3667
Send Email Send Email
 
 I'm not against them Pat. On larger lathes, or even on say this beat up Prazi SD-300 I have (haven't even used it yet), I would guess some supports would be needed for the heavier cuts. I don't know the physics of using 2 skinnier bars vs. 1 beefier one, but it  seems to me, and I could be wrong, one beefier bar makes more sense. But then you have to machine the flat, which could make the design impractical for some shops. I repeat I do like the simplicity of the Prazi SD-300. I'm always shang hied by some situation or task, so I never got around to cleaning and fixing it up, and putting it through it's courses. In design it's a cast aluminum hollow rectangular base (later models had a welded steel base), the bar, plate steel support at the tailstock end, and blocks of aluminum for the head and tail and carriage. It's beautifully simple, how could I not love it! And come to think of it is there any reason that a piece of steel couldn't be filed down to produce the flat? I mean we are repeating some of the work of the early pioneers, no??!!d

 If it's worth anyone's attention, I sent a letter to the Amish Cattail foundry people last week. I'm interested in hearing how much it would cost to produce the castings (my patters, haven't made them yet) for the bed, head, and tail for a ~24" clockmaker's lathe (length, not swing). My guess - more then I'll want to spend (I'm cheap). 200$ is doable I guess, and probably well worth it. I'm also looking into construction my won cupola furnace, w/lots and lots of safety procedures and mechanisms built in (mostly procedures). I'm using the bare bones description in a Lindsay book I've had for year, "Cupola Practice and Mixing Cast Iron". It's not spelled out for you, but if you patiently study the text, really everything you need to know is there. I'll keep you all posted.




From: Pat Delany <rigmatch@...>
To: "multimachine@yahoogroups.com" <multimachine@yahoogroups.com>
Sent: Thursday, January 5, 2012 3:05 PM
Subject: Re: [multimachine] round ways lathe

 
I suggest you read about the original Yeomans design. The projectiles had a finished weight of over 3200 pounds and his round ways were only supported in the middle. Great accuracy was necessary because the shells were fired from far away and the trenches were fairly close together.
Deep cuts must have been possible because slow production would not have produced the millions of shells that were fired in some battles.
The original Yeomans patent showed no center support but I assume one was soon found necessary because his production machines had them.

Pat


#15392 From: "David G. LeVine" <dlevine@...>
Date: Thu Jan 5, 2012 8:33 pm
Subject: Re: MM Cost
sirdave144
Send Email Send Email
 
On 01/05/2012 12:55 PM, Aaron Makaruk wrote:
How much does it cost in materials to make this?

You are going to need to be a bit more specific about this.  Somewhere between $20 and $3,000 depending on how much you plan to do and how much scrounging you do.  For example, a Chevy Cobalt serpentine belt  ($7-$20) and idler ($60) can cost zero when scrounged from a wreck.  This is a BIG difference.

A motor can cost $5 or $500, depending on many things.  Pat (Rigmatch) estimates $200 or less, I estimate $1,000 or more.  And size really matters here, a 6" swing costs a lot less than a 24" swing; a 10" bed costs a lot less than a 48" bed. 

Just a chuck can run close to $2,000 (see http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=3908148&PMAKA=890-9115 for a "LOWEST PRICE ON THE WEB" site), Some have been bought for under $65.00.

You can easily spend $10,000 on tooling, or $300 on the same tooling with wise shopping/scrounging.

So the answer is that noone knows because of the huge list of options.

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!

#15393 From: Pat Delany <rigmatch@...>
Date: Thu Jan 5, 2012 9:01 pm
Subject: Re: Re: MM Cost
rigmatch
Send Email Send Email
 
Very well said Dave!
I think I earlier mentioned my shock at the increase in ENCO prices. Making your own stuff is going to be the only choice for a lot of people.

pat

From: David G. LeVine <dlevine@...>
To: Aaron Makaruk <aaronmakaruk@...>; multimachine@yahoogroups.com
Sent: Thursday, January 5, 2012 2:33 PM
Subject: [multimachine] Re: MM Cost

 
On 01/05/2012 12:55 PM, Aaron Makaruk wrote:
How much does it cost in materials to make this?

You are going to need to be a bit more specific about this.  Somewhere between $20 and $3,000 depending on how much you plan to do and how much scrounging you do.  For example, a Chevy Cobalt serpentine belt  ($7-$20) and idler ($60) can cost zero when scrounged from a wreck.  This is a BIG difference.

A motor can cost $5 or $500, depending on many things.  Pat (Rigmatch) estimates $200 or less, I estimate $1,000 or more.  And size really matters here, a 6" swing costs a lot less than a 24" swing; a 10" bed costs a lot less than a 48" bed. 

Just a chuck can run close to $2,000 (see http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=3908148&PMAKA=890-9115 for a "LOWEST PRICE ON THE WEB" site), Some have been bought for under $65.00.

You can easily spend $10,000 on tooling, or $300 on the same tooling with wise shopping/scrounging.

So the answer is that noone knows because of the huge list of options.

Dave  8{)

--
"Political Correctness is a doctrine, fostered by a delusional, illogical minority and rabidly promoted by an unscrupulous mainstream media, which holds forth the proposition that it is entirely possible to pick up a turd by the clean end."
(quoted from http://www.wattflyer.com/forums/showthread.php?t=30060)

NOTE TO ALL:

When forwarding emails, please use only "Blind Carbon Copy" or "Bcc" for all recipients. Please "delete" or "highlight & cut" any forwarding history which includes my email address! It is a courtesy to me and others who may not wish to have their email addresses sent all over the world! Erasing the history helps prevent Spammers from mining addresses and viruses from being propagated.

THANK YOU!



#15394 From: "davesmith1800" <davesmith1@...>
Date: Sat Jan 7, 2012 2:31 am
Subject: *** New calendar for 2012
davesmith1800
Send Email Send Email
 
*** New calendar for 2012
calendar for 2012 http://gunsmithing.web.officelive.com/DownLoads.aspx Dave

#15395 From: "aaadams@..." <aaadams@...>
Date: Sat Jan 7, 2012 2:27 pm
Subject: Concrete Lathe HTB manual illustration issue
aaadams...
Send Email Send Email
 
Hi, folks! I mostly lurk here because I lack expertise in the machining field.
I'm posting now to mention a potential issue with display of the pdf
illustrations on some devices. I loaded the manual to my Nook. I found that
while many of the illustrations appeared, many did not. Let me immediately point
out that this is not any deficiency on the part of the manual: further research
indicated that this is a known issue with the Nook (and, apparently, some other
devices) and (to a lesser extent) the pdf container format in general. I have
subsequently found that in general, e-books with pdf illustrations will only
display some of those illustrations on the Nook (the illustrations still exist;
just are not visible the way the page is rendered.) My research also turned up
claims that a process called "side-loading" using the Calibre program (an -epub
document converter) can overcome this problem this process _may_ be specific to
the Nook.) I have Calibre installed, but have to this point used it very little,
and have not tried this solution. I can personally read the manual just fine - I
have many alternatives to my Nook. I bring this up because I don't know how many
devices suffer from this issue, or the probability that someone in the target
audience will try to read it using such a device. The $100 OLPC (One Laptop Per
Child) project tablet that is set to be announced at CES comes to mind. It would
seem to be prudent to make some effort to identify the scope of this issue, and
(if merited by the scope) see if there is a way around it that can be applied
with reasonable effort. I will continue to research and report what I find, in
the meantime, getting other brains cogitating this could not hurt...

-A A Adams

#15396 From: "Pat" <rigmatch@...>
Date: Sun Jan 8, 2012 10:19 pm
Subject: Re: Concrete Lathe HTB manual illustration issue
rigmatch
Send Email Send Email
 
Hi
I had hoped that the very restricted Makezine project format would produce a
good pdf. I thought that I had seen a mention of pdf file output but I can't
find it now but maybe someone can because it could eventually be very important.

Neither Make or Dozuki (software provider) will answer email. Why I go nuts!- I
had 3200 hits a week ago and many hundred since then but they now record only
3045.

Pat

--- In multimachine@yahoogroups.com, "aaadams@..." <aaadams@...> wrote:
>
> Hi, folks! I mostly lurk here because I lack expertise in the machining field.
I'm posting now to mention a potential issue with display of the pdf
illustrations on some devices. I loaded the manual to my Nook. I found that
while many of the illustrations appeared, many did not. Let me immediately point
out that this is not any deficiency on the part of the manual: further research
indicated that this is a known issue with the Nook (and, apparently, some other
devices) and (to a lesser extent) the pdf container format in general. I have
subsequently found that in general, e-books with pdf illustrations will only
display some of those illustrations on the Nook (the illustrations still exist;
just are not visible the way the page is rendered.) My research also turned up
claims that a process called "side-loading" using the Calibre program (an -epub
document converter) can overcome this problem this process _may_ be specific to
the Nook.) I have Calibre installed, but have to this point used it very little,
and have not tried this solution. I can personally read the manual just fine - I
have many alternatives to my Nook. I bring this up because I don't know how many
devices suffer from this issue, or the probability that someone in the target
audience will try to read it using such a device. The $100 OLPC (One Laptop Per
Child) project tablet that is set to be announced at CES comes to mind. It would
seem to be prudent to make some effort to identify the scope of this issue, and
(if merited by the scope) see if there is a way around it that can be applied
with reasonable effort. I will continue to research and report what I find, in
the meantime, getting other brains cogitating this could not hurt...
>
> -A A Adams
>

#15397 From: "costasv" <cvgoodphones317@...>
Date: Mon Jan 9, 2012 12:37 pm
Subject: Re: round ways lathe
cvlac
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An other problem rises too if we are speaking about round ways supports.
It is sure that tese supports canot be angle iron, but some kind of machining
must be made.
And then ,we must decide how to fix these round ways to the supparts.Ofcourse
I'm rejecting the idea of varius CNC round ways supported bearings,since these
supports are made from Aluminium and so they are not stiff.
Costas

--- In multimachine@yahoogroups.com, Chris M <chrism3667@...> wrote:
>
>  I'm not against them Pat. On larger lathes, or even on say this beat up Prazi
SD-300 I have (haven't even used it yet), I would guess some supports would be
needed for the heavier cuts. I don't know the physics of using 2 skinnier bars
vs. 1 beefier one, but it  seems to me, and I could be wrong, one beefier bar
makes more sense. But then you have to machine the flat, which could make the
design impractical for some shops. I repeat I do like the simplicity of the
Prazi SD-300. I'm always shang hied by some situation or task, so I never got
around to cleaning and fixing it up, and putting it through it's courses. In
design it's a cast aluminum hollow rectangular base (later models had a welded
steel base), the bar, plate steel support at the tailstock end, and blocks of
aluminum for the head and tail and carriage. It's beautifully simple, how could
I not love it! And come to think of it is there any reason that a piece of steel
couldn't be filed down
>  to produce the flat? I mean we are repeating some of the work of the early
pioneers, no??!!d
>
>  If it's worth anyone's attention, I sent a letter to the Amish Cattail
foundry people last week. I'm interested in hearing how much it would cost to
produce the castings (my patters, haven't made them yet) for the bed, head, and
tail for a ~24" clockmaker's lathe (length, not swing). My guess - more then
I'll want to spend (I'm cheap). 200$ is doable I guess, and probably well worth
it. I'm also looking into construction my won cupola furnace, w/lots and lots of
safety procedures and mechanisms built in (mostly procedures). I'm using the
bare bones description in a Lindsay book I've had for year, "Cupola Practice and
Mixing Cast Iron". It's not spelled out for you, but if you patiently study the
text, really everything you need to know is there. I'll keep you all posted.
>
>
>
>
> ________________________________
>  From: Pat Delany <rigmatch@...>
> To: "multimachine@yahoogroups.com" <multimachine@yahoogroups.com>
> Sent: Thursday, January 5, 2012 3:05 PM
> Subject: Re: [multimachine] round ways lathe
>
>
>  
> I suggest you read about the original Yeomans design. The projectiles had a
finished weight of over 3200 pounds and his round ways were only supported in
the middle. Great accuracy was necessary because the shells were fired from far
away and the trenches were fairly close together.
> Deep cuts must have been possible because slow production would not have
produced the millions of shells that were fired in some battles.
> The original Yeomans patent showed no center support but I assume one was soon
found necessary because his production machines had them.
>
> Pat
>

#15398 From: Shannon DeWolfe <sdewolfe@...>
Date: Mon Jan 9, 2012 2:19 pm
Subject: Re: Re: round ways lathe
s.dewolfe
Send Email Send Email
 
Hello Costas,

I do not think the support needs to be perfectly flat. Imagine the edge of the support as a series of mountains and valleys. The differences in height between the mountain tops and the valley floors are great. The differences between the mountain tops are not.

I have attached a drawing to illustrate what I think would happen. This is just a very short section, the pattern repeats many thousands of times for the length of the support.

The jagged line is the rough edge of the angle iron or flat bar used as the support. The smooth line is the bottom of the ground rod that forms the way. At the top example, the way is unladen and perfectly smooth and flat. The bar is in contact as shown by the arrow. The next drawing down is a heavily loaded way, ridiculously exaggerated of course. The contact point is as shown by the red arrow. Supposing the load shifts right, the point at the black arrow immediately takes the load. If the load shifts left, the point under the blue arrow, further left, the point under the green arrow. Each point in turn takes the load as it passes over. The important thing is that maximum deflection before it contacts another mountain top is as shown by the dashed red line. The next illustration shows the situation if the way and support are not perfectly parallel.

How much is this difference? Only measurement can tell us. I do not own an instrument that would be capable of measuring the differences. I could indicate it with Prussian blue and file away the mountain tops if necessary. Too, I think over time, deformation of the support (softer than the round rod) will cause the mountain tops to flatten and average.
Regards,
Mr. Shannon DeWolfe
--I've taken to using Mr. because my name misleads folks on the WWW. I am a 55 year old fat man.

On 1/9/2012 6:37 AM, costasv wrote:
 

An other problem rises too if we are speaking about round ways supports.
It is sure that tese supports canot be angle iron, but some kind of machining must be made.
And then ,we must decide how to fix these round ways to the supparts.Ofcourse I'm rejecting the idea of varius CNC round ways supported bearings,since these supports are made from Aluminium and so they are not stiff.
Costas


1 of 1 Photo(s)


#15399 From: keith gutshall <drpshops@...>
Date: Mon Jan 9, 2012 2:43 pm
Subject: Re: Re: round ways lathe [1 Attachment]
drpshops
Send Email Send Email
 
HI Shannon
The supports under the ways will work for the vertical forces in the machine.
 I think he is asking about the horizontal forces on thr ways?
 DId you think about them in your design?
 
 Keith
 
Deep Run Portage
Back Shop
" The Lizard Works"
From: Shannon DeWolfe <sdewolfe@...>
To: multimachine@yahoogroups.com
Sent: Monday, January 9, 2012 8:19 AM
Subject: Re: [multimachine] Re: round ways lathe [1 Attachment]

 
Hello Costas,

I do not think the support needs to be perfectly flat. Imagine the edge of the support as a series of mountains and valleys. The differences in height between the mountain tops and the valley floors are great. The differences between the mountain tops are not.

I have attached a drawing to illustrate what I think would happen. This is just a very short section, the pattern repeats many thousands of times for the length of the support.

The jagged line is the rough edge of the angle iron or flat bar used as the support. The smooth line is the bottom of the ground rod that forms the way. At the top example, the way is unladen and perfectly smooth and flat. The bar is in contact as shown by the arrow. The next drawing down is a heavily loaded way, ridiculously exaggerated of course. The contact point is as shown by the red arrow. Supposing the load shifts right, the point at the black arrow immediately takes the load. If the load shifts left, the point under the blue arrow, further left, the point under the green arrow. Each point in turn takes the load as it passes over. The important thing is that maximum deflection before it contacts another mountain top is as shown by the dashed red line. The next illustration shows the situation if the way and support are not perfectly parallel.

How much is this difference? Only measurement can tell us. I do not own an instrument that would be capable of measuring the differences. I could indicate it with Prussian blue and file away the mountain tops if necessary. Too, I think over time, deformation of the support (softer than the round rod) will cause the mountain tops to flatten and average.
Regards,
Mr. Shannon DeWolfe
--I've taken to using Mr. because my name misleads folks on the WWW. I am a 55 year old fat man.

On 1/9/2012 6:37 AM, costasv wrote:
 
An other problem rises too if we are speaking about round ways supports.
It is sure that tese supports canot be angle iron, but some kind of machining must be made.
And then ,we must decide how to fix these round ways to the supparts.Ofcourse I'm rejecting the idea of varius CNC round ways supported bearings,since these supports are made from Aluminium and so they are not stiff.
Costas



#15400 From: Shannon DeWolfe <sdewolfe@...>
Date: Mon Jan 9, 2012 3:19 pm
Subject: Re: Re: round ways lathe
s.dewolfe
Send Email Send Email
 
Good morning, Keith,

I did not. But, I do not think there would be a pure horizontal force
imparted by a rotating work piece. There would be an angular force
though. Pat mentions in the "How to..." that one of the first jobs for
the new lathe is to radius the edge of a new set of supports to provide
some lateral support for heavy cuts.

The larger the lathe (the larger the work), the more of a factor angled
forces become. The Yeomans lathe has half-round supports. If necessary,
pipe used for the carriage shoes can also be used as a support under the
ways. That of course would entail further changes during the build to
accommodate.

Regards,

Mr. Shannon DeWolfe
--I've taken to using Mr. because my name misleads folks on the WWW. I am a 55
year old fat man.


On 1/9/2012 8:43 AM, keith gutshall wrote:
> HI Shannon
> The supports under the ways will work for the vertical forces in the
> machine.
>  I think he is asking about the horizontal forces on thr ways?
>  DId you think about them in your design?
>  Keith

#15401 From: Ian Newman <ian_new@...>
Date: Mon Jan 9, 2012 8:11 pm
Subject: Re: Re: round ways lathe
ian_new
Send Email Send Email
 
Hi Shannon,

If there are "angular forces" these can be resolved into a vertical component and a horizontal component which is what Keith is referring to - consider the forces involved in facing a piece of material.

Ian.

--- On Mon, 9/1/12, Shannon DeWolfe <sdewolfe@...> wrote:

From: Shannon DeWolfe <sdewolfe@...>
Subject: Re: [multimachine] Re: round ways lathe
To: multimachine@yahoogroups.com
Date: Monday, 9 January, 2012, 15:19

 

Good morning, Keith,

I did not. But, I do not think there would be a pure horizontal force
imparted by a rotating work piece. There would be an angular force
though. Pat mentions in the "How to..." that one of the first jobs for
the new lathe is to radius the edge of a new set of supports to provide
some lateral support for heavy cuts.

The larger the lathe (the larger the work), the more of a factor angled
forces become. The Yeomans lathe has half-round supports. If necessary,
pipe used for the carriage shoes can also be used as a support under the
ways. That of course would entail further changes during the build to
accommodate.

Regards,

Mr. Shannon DeWolfe
--I've taken to using Mr. because my name misleads folks on the WWW. I am a 55 year old fat man.

On 1/9/2012 8:43 AM, keith gutshall wrote:
> HI Shannon
> The supports under the ways will work for the vertical forces in the
> machine.
> I think he is asking about the horizontal forces on thr ways?
> DId you think about them in your design?
> Keith


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